A new desktop recycler turns trash into 3-D printer ‘ink'.
Three-dimensional, or 3-D, printers make it possible to “print” almost any object with a computer. The machines produce items by laying down tiny drops, or pixels, of material one layer at a time. That material can be made from plastic, metal or even human cells. But just as the ink for standard computer printers can be expensive, 3-D printer “ink” can be quite pricey too. Meanwhile, society faces a growing mound of plastic trash. Now three Canadian engineering students have found a way to deal with both problems: Recycle plastic waste into spools of 3-D printer ink.
The first part of their new machine is a plastic recycler. It grinds and crushes waste plastic into uniform bits about the size of peas or large grains of rice. The waste can be used drink bottles, coffee cup lids or other plastics. But this trash must be clean.
Users must grind only one type of plastic in any given batch. Otherwise, the ink-making part of the process may not work well, notes Dennon Oosterman. He worked on the new machine with fellow students Alex Kay and David Joyce. All three attend the University of British Columbia in Vancouver, Canada.
The machine stores the plastic bits in a drawer until there are enough for a spool of “ink.” Then those bits go into the next part of the machine. It’s called an extruder.
To extrude something means to push it out. To do that, this part of the system first melts the plastic bits. A little of that melted plastic attaches to a spool. The spool then turns, pulling a long, thin thread of the plastic out of the machine. “You can think about stretching gum apart,” explains Oosterman. But instead of becoming a mess of stringy goo, the plastic cools and winds neatly onto the spool.
The machine pulls out and winds as much as three meters (10 feet) of plastic thread per minute. At that rate, it takes roughly two hours to make a one-kilogram (2.2 pound) spool of plastic thread. That’s about 40 percent faster than other small-scale plastic-ink makers, Oosterman says.



